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Additive Process Engineer - Sustaining

DJO Global
medical insurance, dental insurance, vision insurance, sick time, 401(k)
United States, Texas, Austin
9800 Metric Boulevard (Show on map)
May 29, 2025

Job Description:

At Enovis we sweat the little things. We embrace collaboration with our partners and patients, and we glory in the grind of scientific excellence - with the goal of transforming medical technology as we know it.

Because that's how we change the lives of patients for the better. And that's how we create better together.

As a key member of the Sustaining Manufacturing Engineering group, you will play an integral part in helping Enovis drive the medical technology industry forward through transforming patient care and creating better patient outcomes.

Job Title:

Process Engineer (Additive Manufacturing)

Reports To:

Manufacturing Engineering Manager

Location:

Austin Texas

Business Unit Description:

Driven by Enovis' desire to create innovative products that help improve quality of life and restore movement to those suffering from degenerative arthritis, Enovis Surgical provides orthopedic surgeons with modern, patient-focused solutions for total joint arthroplasty. Partnerships with key surgeon consultants help provide advanced and proprietary patented solutions, including EMPOWR 3D Knee, the only dual-pivot knee system on the market, and AltiVate Reverse Shoulder, a market-leading system, based on the design principles of the RSP Shoulder, which has demonstrated excellent clinical outcomes at 10 years. Enovis Surgical offers surgeons and their patients a full range of primary and revision implants for hip, knee, shoulder, and elbow reconstructive joint surgeries, in addition to the tools and digital health technology needed in today's changing healthcare environment.

Job Title/High Level Position Summary:

As an Enovis Process Engineer (Additive Manufacturing), you will take ownership of managing and developing assigned end-to-end additive manufacturing processes to support product development and plant strategic goals of those processes. You will continuously drive to keep assigned additive manufacturing processes as current and efficient as possible, especially regarding process equipment, systems, and workflow. To perform all the activities related to the Additive Manufacturing workflow to produce metal and plastic medical devices in a small volume/high design complexity point of care manufacturing site.

Key Responsibilities:

The Process Engineer will be responsible for the entire Additive Manufacturing workflow (file creation, operation of the machine, quality control):

  • Review of manufacturability alongside with the design engineer

  • Preparation of the build file for the AM machine (nesting, orientation, slicing)

  • AM machine cleaning, preparation and programming

  • Supervision and monitoring of the build process

  • Post processing of the part and surface cleaning

  • Management of the PO and logistics with suppliers, HQ, and external laboratories

  • Maintenance of all the records associated to traceability and quality control and performance of the associated quality control activities

  • Performance of maintenance activities on the machines

  • Performance of machine and process validation activities and records keeping.

  • Develop, maintain, and improve as needed, process specifications, operating procedures, process controls, etc. to help meet and exceed safety, quality, cost, production, and other plant objectives for assigned area of responsibility.

  • Maintain and optimize plant engineering standards, etc. in assigned area of responsibility.

  • Perform time studies of manufacturing processes to be included in the determination of validating manufacturing labor standards.

  • Provide technical support, as required, to ensure plant equipment and processes are operating, optimized, and meet all applicable safety standards, including process troubleshooting as required.

  • Research and evaluate new and existing processes, operations, and support systems for adaptation and/or improvements needed to manufacture Enovis products to meet all objectives and improve the overall customer experience.

  • Manage the installation, commissioning, and validation of new capital process equipment or equipment modifications in area of responsibility at the Austin facility.

  • Provide engineering support and project management relative to assigned new products and process implementation and process improvements.

  • Implement cost reduction initiatives using Lean manufacturing techniques, including Kaizen events, etc.

  • Implement error proofing solutions that are integrated into the production line or manufacturing process control systems, such as the integration of cameras, laser sensors, in-process/post process gage systems, data collection, etc.

  • Conduct feasibility studies to ensure that implementation of recommended improvements would meet objectives with respect to safety, quality, market demands, competitive costs, and general financial criteria.

  • Work with maintenance and facilities teams to maintain and update spare parts strategy, recommended preventative maintenance and frequency, etc., for process equipment.

Minimum Basic Qualifications:

  • Bachelor's degree in a process/additive/mechanical engineering discipline from an accredited engineering or engineering technology program, Master's degree/STEM a plus.

  • Relevant knowledge in med-device and/or Automotive, Aerospace manufacturing processes is a plus. Specifically related to end-to-end additive manufacturing for both Titanium and Plastics manufacturing processing; CNC/Subtractive Manufacturing; QC Inspection

  • 5-7 years of experience in precision mechanics, manufacturing and additive manufacturing environment.

  • Managing process engineering projects from concept through deployment preferred. Previous experience troubleshooting additive process equipment.

Travel Requirements:

  • The ability to travel, on occasion, as needed for business, internationally included.

Desired Characteristics:

  • Must have a passion for working in a fast-paced 24/5 manufacturing environment and driving continuous improvement to processes and equipment.

  • Additional skills: Kaizen Education; AutoCAD; Solidworks or NX is a plus.

  • Team Player

  • Insatiable Curiosity

  • Optimistic

  • Attention to Detail

  • Continuously Seeks Improvement

  • Analytical and Logical Thinking

  • Creativity and Innovative

  • Problem Solving

  • Embraces Change

  • Soft Skills - Communication & Leadership

Physical Requirements:

  • Ability to work in an office and manufacturing environment (Constant)

  • Required to sit and/or stand for long periods; talk, hear, and use hands and fingers to operate a computer and telephone keyboard (Frequent)

"Creating better together". It's the Enovis purpose, and it's what drives us and empowers us every day on a global scale. We know that the power to create better - for our customers, our team members, and our shareholders - begins with having the best team, pursuing common goals, operating at the highest levels, and delivering extraordinary outcomes.

Watch this short video and discover what creating better together means to us at Enovis:

Our Enovis Purpose, Values and Behaviors on Vimeo

We offer a comprehensive benefits package which includes:

  • Medical Insurance

  • Dental Insurance

  • Vision Insurance

  • Spending and Savings Accounts

  • 401(k) Plan

  • Vacation, Sick Leave, and Holidays

  • Income Protection Plans

  • Discounted Insurance Rates

  • Legal Services

ABOUT ENOVIS

Enovis Corporation (NYSE: ENOV) is an innovation-driven medical technology growth company dedicated to developing clinically differentiated solutions that generate measurably better patient outcomes and transform workflows. Powered by a culture of continuous improvement, global talent and innovation, the Company's extensive range of products, services and integrated technologies fuels active lifestyles in orthopedics and beyond. Visit www.enovis.com to learn more.

EQUAL EMPLOYMENT OPPORTUNITY:

Enovis provides equal employment opportunities based on merit, experience, and other work-related criteria and without regard to race, color, ethnicity, religion, national origin, sex, age, pregnancy, disability, veteran status, or any other status protected by applicable law. We also strive to provide reasonable accommodation to employees' beliefs and practices that do not conflict with Enovis policies and applicable law. We value the unique contributions that every employee brings to their role with Enovis.

ABOUT ENOVIS

Enovis Corporation (NYSE: ENOV) is an innovation-driven medical technology growth company dedicated to developing clinically differentiated solutions that generate measurably better patient outcomes and transform workflows. Powered by a culture of continuous improvement, global talent and innovation, the Company's extensive range of products, services and integrated technologies fuels active lifestyles in orthopedics and beyond.For more information about Enovis, please visit www.enovis.com.

EOE AA M/F/VET/Disability Statement

All qualified applicants will receive consideration for employment and will not be discriminated against on the basis of race, religion, color, national origin, sex, protected veteran status, disability, or any other basis protected by federal, state or local laws.

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