Sr. Process Engineer, Formation

Tesla is looking for a passionate and driven Sr. Process Engineer to help us scale the future of cell manufacturing. As a core member of our team, you will help us build cutting-edge production lines for the next generation of Tesla batteries. This is a rare opportunity to be involved in the creation of a world-class manufacturing facility from the ground up, in one of the most complex and high-stakes sectors in the industry.

At Tesla, we don't just want to build cars; we want to accelerate the world's transition to sustainable energy. We're tackling some of the most challenging problems in manufacturing, and we need forward-thinking engineers to help us push the limits of what's possible.

• Use advanced data analysis tools (e.g., MySQL, Python, R, JMP, Tableau) to make predictive insights, optimize manufacturing processes, and drive actionable recommendations
• Work closely with Design Engineering, Manufacturing Engineering, Quality Engineering, and Operations teams to bring new products from prototype to full-scale production
• Lead and drive continuous process improvement initiatives that directly impact production efficiency, yield, capacity, and safety
• Spearhead the integration of automated systems, ensuring data-driven decision-making and continuous feedback loops
• You will be responsible for the process documentation and ensuring it is kept current like Manufacturing Instructions, Standard works documents, PFMEA, standard works, and Control Plans

• A passion for problem-solving, working in high-pressure environments, and driving innovation
• Degree in Engineering, Mathematics, or equivalent experience
• 5+ years of experience as a Process Engineer (process development/improvement, troubleshooting, data analysis, constraint analysis, flow optimization)
• Expertise in high-volume automated manufacturing environments and data-driven decision-making
• Strong technical skills in SQL, JMP, Minitab, Tableau, and Python (experience with these tools is a plus)
• Deep domain understanding of process design, manufacturability, assembly methods, and cost reduction techniques

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

• Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D, short-term and long-term disability insurance
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program